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Home > CBP100M (HZSY100) Mobile Concrete Batching Plant — 100 m³/h, Largest Mobile

CBP100M (HZSY100) Mobile Concrete Batching Plant — 100 m³/h, Largest Mobile
CBP100M (HZSY100) Mobile Concrete Batching Plant — 100 m³/h, Largest Mobile

CBP100M (HZSY100) Mobile Concrete Batching Plant — 100 m³/h, Largest Mobile

The CBP100M is the larger of two TRUEMAX mobile concrete batching plants — a 100 m³/h plant on a towable trailer chassis, sized for travelling projects whose output needs sit between a small mobile and a full stationary plant. It steps up from the 60 m³/h CBP60M by carrying the same JS2000 twin-shaft mixer used on the stationary CBP120S — 3,000 L dry-fill capacity, 2 × 37 kW drive, batches twice the volume of the JS1000 on the smaller mobile — and a wider aggregate batcher with four 16 m³ bins. Same 4-aggregate inventory, but 60% more reserve per bin, so the plant carries more material between deliveries on remote and travelling sites.

The trade-offs of putting a JS2000 on a road-towable chassis are visible in the spec and worth being honest about. The automatic cycle period is 72 seconds rather than the 60 seconds every other TRUEMAX batching plant runs — a small concession that lets the larger mixer settle on a mobile platform and which puts the rated 100 m³/h output below the 120 m³/h the same mixer delivers on the stationary CBP120S. Aggregate bins are 16 m³ instead of the stationary 20 m³, and there is one additive line instead of two. Everything else stays at full specification: ±1% on cement, water and additive, ±2% on aggregate, the same three-point pull-weighing structure and the same intelligent control as the rest of the line. The plant is built and tested at the TRUEMAX factory in Haining to ISO 9001:2015 and CE standards.

1. Largest mobile output — 100 m³/h — Top of the TRUEMAX mobile range. The plant is built to travel between sites under its own undercarriage while producing enough concrete per hour for highway sections, mid-size building works and busy regional RMC duties — output a 60 m³/h mobile would not sustain.

2. JS2000 3,000 L twin-shaft mixer — The same compulsory twin-shaft mixer used on the stationary CBP120S — 3,000 L dry-fill capacity, 2 × 37 kW drive, batching twice the JS1000's volume per cycle, with the same high-wear blades and liners and reliable shaft-end sealing. SICOMA and BHS twin-shaft mixers are available as alternatives.

3. Four 16 m³ aggregate bins — Sixty per cent more reserve per bin than the CBP60M's 10 m³ bins, so the plant carries more aggregate between deliveries — useful on remote sites where stockpile replenishment is less frequent. Four aggregate types are supported, matching the stationary CBP120S's inventory.

4. Trailer-mounted, towable — The whole plant rides on a road-towable trailer chassis, so it travels between project sites as one piece rather than being disassembled into components. Folding belt conveyor keeps the towed footprint within road limits and unfolds on arrival.

5. Same ±1% / ±2% accuracy band — Cement, water and additive weighed to ±1%, aggregate to ±2% — held by the same three-point pull-weighing, double-speed coarse and fine batching with auto fall-distance compensation, and air-exchange compensation between powder weigher, mixer and storage hopper. Mobility does not change the precision.

6. 72-second cycle — the honest mobile trade-off — The CBP100M runs a 72-second automatic cycle rather than the 60-second cycle of the stationary plants and the smaller mobile, which is what lets the JS2000 work reliably on a towable platform. That is reflected in the rated 100 m³/h output — the same mixer reaches 120 m³/h on the stationary CBP120S where the cycle stays at 60 seconds.

7. Intelligent control on the move — TRUEMAX or Italian Elettrondata (Betonwin) control system with synchronous batching display, fully-automatic and manual modes, industrial-PC data storage and top European electrical components — the same control intelligence as the stationary range.

8. 110 kW main-plant power and full TRUEMAX service — 110 kW for the main plant (excluding silos and screws) — modest enough for temporary site supply, sized to a mobile JS2000 plant. Pre-sale tailored configuration, on-site set-up and operator training, three-minute service response, 24-hour solutions, and a remote intelligent service and self-diagnosis system.

Technial Parameters

ItemUnitCBP100M (HZSY100)
Output
Theoretical Productivitym³/h100
Automatic Cycle Periods72
Mixing System
Mixer Model/JS2000 twin-shaft
Motor PowerkW2 × 37
Nominal Capacity of MixerL3000
Mixer Brand Options/TRUEMAX / SICOMA / BHS
Aggregate System
Max. Aggregate Size (Crushed Stone / Pebble)mm60 / 80
Aggregate Bin Capacity4 × 16
Number of Aggregate Types/4
Weighing Accuracy
Aggregatekg(1,666 ~ 5,000) ± 2%
Cementkg(400 ~ 1,200) ± 1%
Waterkg(200 ~ 600) ± 1%
Additivekg(20 ~ 60) ± 1%
Mobility & Power
Configuration/Trailer-mounted, towable
Total Power (excl. silo & screw conveyor)kW110
Control System/TRUEMAX / Elettrondata (Betonwin) Italy


Dimensions & Working Range

In transport mode the CBP100M rides on its trailer chassis with the belt conveyor folded into the road envelope for towing. On site the plant is positioned, levelled and connected — the folding conveyor unfolds into its operating geometry, cement silos and screw conveyors are connected, electrical supply and water are brought in, and the plant is commissioned for production. Read the general arrangement and the trailer-transport drawings together to plan towing routes, site set-up area and the silo and stockpile layout around the plant.


Applications

The CBP100M serves travelling projects whose hourly output needs are above what a 60 m³/h mobile can sustain — mid-scale work that has to follow the contract rather than the location.

Highway and infrastructure contracts on the move

Highway and infrastructure contractors who work along the line — multi-section pavement work, structures along the route, regional road programmes — fit a 100 m³/h mobile plant that tows to the next stretch of work rather than feeding it from a distant fixed plant.


Mid-size building developments with future relocation

Mid-size building projects where ready-mix supply at 100 m³/h is the right scale, and where the operator may move the plant to the next development afterwards, are well-matched to the CBP100M — it gives the JS2000 batch flexibility of a mid-size stationary, without the foundation commitment.


Regional RMC operators with multiple sites

RMC operators running multiple regional sites can rotate one CBP100M through them, getting full mid-size batching capability where each contract needs it rather than building a permanent plant at every location.


Remote and access-restricted projects

Larger remote projects where transporting ready-mix concrete in from a distant plant would be impractical can take the plant to the work — 100 m³/h covers significantly more demand than a 60 m³/h mobile, on the same towable principle.


FAQs

CBP100M or CBP60M — which mobile plant should I choose?

Output and mixer size. The CBP100M produces 100 m³/h from a JS2000 mixer (3,000 L, 2 × 37 kW) with 4 × 16 m³ aggregate bins; the CBP60M produces 60 m³/h from a JS1000 (1,500 L, 2 × 22 kW) with 4 × 10 m³ bins. Both are trailer-mounted and tow between sites. Pick the CBP100M for highway, infrastructure and mid-size building work where 60 m³/h falls short; pick the CBP60M for smaller works and projects where the lower towing weight and tighter setup envelope matter more than peak output.

Why is the cycle 72 seconds instead of 60?

Honest answer: it is the trade-off of putting a JS2000 mixer on a mobile chassis. The 72-second automatic cycle gives the larger mixer enough settling time on a towable platform, where every other TRUEMAX plant — including the stationary CBP120S with the same JS2000 — runs a 60-second cycle. The longer cycle is what brings the rated output to 100 m³/h on this mobile rather than the 120 m³/h that the same mixer delivers stationary. It is the price of mobility at this size.

CBP100M or CBP120S — what is the trade-off?

Same JS2000 mixer, two different platforms. The stationary CBP120S produces 120 m³/h on a 60-second cycle with 4 × 20 m³ aggregate bins and two additive lines, set on a foundation at one site. The mobile CBP100M produces 100 m³/h on a 72-second cycle with 4 × 16 m³ bins and one additive line, on a towable trailer chassis. The stationary delivers more hourly output, more aggregate reserve and more mix flexibility; the mobile delivers the ability to move. Choose by whether the plant needs to travel.

How long does set-up take at a new site?

Far less than re-erecting a stationary plant. The main plant arrives on the trailer chassis rather than as components, so set-up is positioning and levelling the trailer, unfolding the belt conveyor into its operating geometry, connecting the cement silos and screw conveyors, and connecting the electrical supply and water. Foundation work is light compared to a stationary plant.

Is it the same as a modular CBP180C container-design plant?

No. The CBP180C is a modular container-design plant at 180 m³/h: it ships in container-frame modules, erects in roughly three hours on site, runs through a project and is dismantled afterwards. The CBP100M is a smaller trailer-mounted plant designed to tow between projects on its own undercarriage. Different scale, different way of moving — the modular is shipped-and-erected once per project; the mobile travels between projects.

Does the mobility change concrete quality or accuracy?

No. The mixer, weighing system and accuracy band are unchanged from the stationary platforms — same JS2000 twin-shaft mixer, same three-point pull-weighing with double-speed coarse and fine batching, same ±1% on cement / water / additive and ±2% on aggregate. The trailer chassis carries the plant between sites; once positioned and levelled, it produces concrete to the same specification.

What silo and screw-conveyor options are available?

The TRUEMAX product brochure lists silo options from 50 t to 250 t (with diameters and wall thicknesses set to capacity), and screw conveyors at Φ219, Φ273 and Φ323 in lengths from under 5 m to under 15 m with motor power sized accordingly. Silo and screw selection depends on your operation — how many cement types, how much daily reserve, how far the silo sits from the weigher. We size the package to your project.

What is supplied, and what is quoted separately?

Standard supply is the main plant on its trailer chassis: the JS2000 mixer, the 4-bin 16 m³ aggregate batcher with folding belt conveyor, the weighing system, the control and switchgear. Cement silos (sized from the brochure options), screw conveyors, transport-class homologation for your destination, foundation/levelling pad design, installation, commissioning and operator training are configured and quoted to your project.

Where the CBP100M sits in the TRUEMAX range

The CBP100M is the top of the TRUEMAX mobile batching-plant family, paired with the smaller CBP60M at 60 m³/h. Above it the range moves into stationary and modular territory: the stationary CBP120S delivers more hourly output on the same JS2000 mixer at a fixed location, and the modular CBP180C / CBP240C are container-design plants for time-limited but fixed-site work. The CBP100M is the plant TRUEMAX builds when both the mid-size JS2000 capability and full mobility are needed.

How a mid-size mobile changes a contracting operation

Across a multi-contract pipeline, one CBP100M earns its place by being where the next contract is. A regional infrastructure contractor with three or four mid-size works in succession can move one plant through them rather than committing to a stationary plant per contract or relying on long-haul ready-mix supply. Across that pipeline the equipment amortises across all contracts, and supply timing stays in the contractor's hands rather than the local concrete market's.

Mobile or stationary at the JS2000 size

Both the CBP100M and the stationary CBP120S use the JS2000 mixer; the choice is really whether you would pay a small output and accuracy-package premium to gain mobility. If the operation is permanent and 120 m³/h is the natural hourly rate, the stationary plant is the right pick — slightly higher output, slightly larger bins, two additive lines and a 60-second cycle. If the operation has to travel — or the cash and timeline argue against a permanent foundation — the mobile CBP100M brings the same JS2000 capability to a towable chassis, with the 72-second cycle and single-additive concession that mobility requires.

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