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Home > CBP120S (HZS120) Stationary Concrete Batching Plant — 120 m³/h

CBP120S (HZS120) Stationary Concrete Batching Plant — 120 m³/h
CBP120S (HZS120) Stationary Concrete Batching Plant — 120 m³/h

CBP120S (HZS120) Stationary Concrete Batching Plant — 120 m³/h

The CBP120S is the mid-size model in the TRUEMAX stationary batching-plant line, producing ready-mix concrete at 120 m³/h — twice the output of the entry CBP60S, on the same 60-second cycle. The doubled productivity comes from a step up in the core hardware: a JS2000 twin-shaft mixer with 3,000 L dry-fill capacity (against 1,500 L on the smaller plant), driven by 2 × 37 kW motors. Around that bigger mixer the rest of the plant scales accordingly — a four-bin aggregate batcher with 20 m³ per bin instead of three 10 m³ bins, two parallel additive lines instead of one, and 130 kW of installed power for the main plant.

That mid-size capacity, larger aggregate inventory and second additive line make the CBP120S the workhorse fixed plant for commercial ready-mix (RMC) operations, larger building developments, highway and bridge projects, and any site whose pour rate calls for 120 m³ an hour rather than 60. Crucially, the accuracy band does not change between the two plants: cement, water and additive are still weighed to ±1% and aggregate to ±2% — twice the output is delivered without giving up batching precision. The plant is built and tested at the TRUEMAX factory in Haining to ISO 9001:2015 and CE standards, with the choice of TRUEMAX or Italian Elettrondata (Betonwin) control, mixer options from TRUEMAX, SICOMA or BHS, and a complete after-sales programme — three-minute response, 24-hour solutions, remote intelligent service — within a line exported to more than 120 countries.

1. 120 m³/h mid-size output on a 60-second cycle — Doubled productivity over the entry plant for projects whose hourly pour rate sits between the small and the large stationary models — without lengthening the automatic batching cycle.

2. JS2000 twin-shaft mixer, 3,000 L — The larger compulsory twin-shaft mixer with 2 × 37 kW drive turns out 1,000 L of compacted concrete per batch fast and evenly. SICOMA and BHS twin-shaft mixers are available as alternatives, all using high-wear blades and liners with reliable shaft-end sealing and lubrication.

3. Four-bin, four-type aggregate batcher — Four 20 m³ aggregate bins handle four aggregate types — a step up from three bins on the smaller plant — for mix designs that need finer gradation control and for sites carrying larger material reserves between deliveries.

4. Two additive lines for complex mixes — Two parallel additive batchers, each weighing 20–60 kg to ±1%, support more sophisticated concretes that need more than one chemical admixture — common on higher-grade RMC, bridge and structural mixes.

5. Same ±1% / ±2% accuracy at twice the output — Cement, water and additive to ±1%, aggregate to ±2% — identical accuracy band to the smaller plant, held by the same three-point pull-weighing, double-speed coarse/fine batching and air-exchange compensation between powder weigher, mixer and storage hopper.

6. Anti-block batching and high-efficient conveying — Double-gate, double-speed control with automatic fall-distance compensation, inching shut-off and an anti-block discharge-gate structure; top European-brand screw conveyors with gradient-pitch blades that never block; a simulated process that removes idle time for a tight cycle.

7. Intelligent control — TRUEMAX or Italian system — On-line synchronous display and editing of the batching process; fully-automatic and manual modes; reliable data storage on an industrial PC with top European electrical components; choose the TRUEMAX system or Italian Elettrondata (Betonwin) Top European brand.

8. Sealed, low-dust operation and full TRUEMAX service — All powders are handled in a sealed flow from loading to discharge, with a fully enclosed mixer and aggregate belt cutting dust and noise on site. Pre-sale tailored configuration, on-site commissioning and operator training, three-minute response and 24-hour solutions, plus a remote intelligent service and self-diagnosis system.

Technial Parameters

ItemUnitCBP120S (HZS120)
Output
Theoretical Productivitym³/h120
Automatic Cycle Periods60
Mixing System
Mixer Model/JS2000 twin-shaft
Motor PowerkW2 × 37
Nominal Capacity of MixerL3000
Mixer Brand Options/TRUEMAX / SICOMA / BHS
Aggregate System
Max. Aggregate Size (Crushed Stone / Pebble)mm60 / 80
Aggregate Bin Capacity4 × 20
Number of Aggregate Types/4
Weighing Accuracy
Aggregatekg(1,666 ~ 5,000) ± 2%
Cementkg(400 ~ 1,200) ± 1%
Waterkg(200 ~ 600) ± 1%
Additive (2 lines)kg2 × (20 ~ 60) ± 1%
Power
Total Power (excl. silo & screw conveyor)kW130
Control System/TRUEMAX / Elettrondata (Betonwin) Italy


Dimensions & Working Range

The CBP120S layout places the JS2000 mixer at the heart of the plant, with the four 20 m³ aggregate bins and belt conveyor on one side and the cement-silo battery and screw conveyors feeding the powder weighers above the mixer on the other. The control room is positioned for clear sight of both feeding and discharge. Read the general arrangement together with the foundation drawing, silo layout and truck-mixer flow plan to confirm the plant footprint on your site.


Applications

The CBP120S serves projects whose pour rate calls for 120 m³/h — the mid-size workhorse fixed plant in the stationary range.

Commercial ready-mix (RMC) operations

As an RMC plant for commercial supply, 120 m³/h is a common operating size — large enough to serve city demand from a single station, with four aggregate types covering a varied product menu and two additive lines supporting both standard and premium mixes.


Highway, expressway and major road projects

Highway and expressway work suit a mid-size stationary plant: a steady 120 m³/h feeds pavement, kerbs and structural concrete, the four aggregate bins handle the gradations road construction requires, and ±1% accuracy supports the higher-grade road and structural mixes.


Bridge and infrastructure construction

Bridge piers, abutments and decks need accurate, repeatable mixes — the JS2000 twin-shaft mixer and two additive lines on the CBP120S are well-matched to bridge structural concretes and to mass pours on infrastructure works.


Large building and high-rise developments

On large building sites the plant pairs with truck mixers feeding a stationary or truck-mounted line pump and a placing boom — a continuous chain from the CBP120S to the working floor, with 120 m³/h sized to a busy high-rise pour.


FAQs

CBP120S or CBP60S — which stationary plant should I choose?

It depends on the hourly pour rate your project sustains. The CBP60S produces 60 m³/h with a JS1000 mixer (1,500 L), three aggregate bins and one additive line — the small plant for road, bridge and building work with modest output. The CBP120S doubles that to 120 m³/h with a JS2000 mixer (3,000 L), four aggregate bins and two additive lines, for commercial RMC, highways and larger structural work. Above 120 m³/h, look at the CBP180S or CBP240S.

Why does the CBP120S have four aggregate bins instead of three?

More mix flexibility. Four 20 m³ bins let the plant carry four aggregate types — for example, two stone sizes plus two sands, or three stones and a sand — instead of three on the smaller plant. That supports a wider range of mix designs and finer gradation control, which matters on RMC operations serving multiple customers and on higher-grade structural concrete.

What is the second additive line for?

Modern concrete often uses more than one chemical admixture — for example, a water reducer plus an air-entrainer or a retarder. The CBP120S has two parallel additive lines, each weighing 20–60 kg to ±1%, so two admixtures can be batched in the same cycle without manual switching. The CBP60S has one line.

Does the higher output cost batching accuracy?

No. The CBP120S holds the same accuracy band as the CBP60S — ±1% on cement, water and additive, ±2% on aggregate — because both plants use the same three-point pull-weighing structure, double-speed coarse and fine batching with auto fall-distance compensation, and air-exchange compensation between the powder weigher, mixer and storage hopper. The larger plant runs the same weighing principles at a bigger scale.

Is the JS2000 a different type of mixer to the JS1000?

Same type, larger size. Both are twin-shaft compulsory mixers — the standard for ready-mix because they mix quickly and evenly across mix designs. The JS2000 has 3,000 L dry-fill capacity and 2 × 37 kW drive, producing 1,000 L of compacted concrete per batch instead of the JS1000's 500 L. SICOMA or BHS twin-shaft mixers are available as alternatives.

What is included in the supply, and what is quoted separately?

Standard supply is the main plant: the JS2000 mixer, the four-bin aggregate batcher with belt conveyor, the cement, water and twin additive weighing systems, the control room and switchgear. Cement silos, screw conveyors, foundation design, installation, commissioning and operator training are configured and quoted to your project. The 130 kW total power figure is for the main plant and excludes silos and screws.

What after-sales support comes with it?

Pre-sale technical consultation and tailored configurations; on-site installation, commissioning and operator training; after-sale response within three minutes and solutions within 24 hours; remote diagnosis, assistance and upgrades through the plant's intelligent service system; regular follow-up to track plant usage. The same one-stop service applied across the TRUEMAX batching-plant range.

Where the CBP120S sits in the stationary range

The TRUEMAX stationary batching-plant line steps up in capacity from the entry CBP60S at 60 m³/h, through this CBP120S at 120 m³/h, to the CBP180S at 180 m³/h and the CBP240S at 240 m³/h. The smaller plants use a JS1000 or JS2000 mixer and three or four aggregate bins; the larger ones use a JS3000 or JS4000 and proportionally larger systems. The CBP120S is the mid-size model — the right pick when the hourly pour rate exceeds what a small plant comfortably sustains, but does not yet justify the footprint and power demand of a large plant.

How a mid-size batching plant pairs with the rest of the chain

A batching plant is the source of the concrete chain. The CBP120S produces ready-mix concrete in 60-second cycles to ±1% / ±2% accuracy, and discharges into a truck mixer that hauls each load to site. There a stationary concrete pump or a truck-mounted line pump lifts the concrete up the building through a riser pipeline, and a concrete placing boom distributes it across the floor. At 120 m³/h, the CBP120S can keep a fleet of truck mixers and a pumping line working continuously on a busy mid-to-large project.

Stationary, modular or mobile at this capacity

At 120 m³/h the natural choice is a stationary plant like the CBP120S — set on a foundation at one site for the life of a multi-year operation. If the job needs the plant erected fast and dismantled afterwards, the larger modular CBP180C / CBP240C are designed for quick erection on a container-frame structure. If the plant has to move between sites, the mobile range tops out at 100 m³/h with the CBP100M. For a fixed 120 m³/h operation, the stationary CBP120S is the model TRUEMAX builds.

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