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Home > CBP180S (HZS180) Stationary Concrete Batching Plant — 180 m³/h

CBP180S (HZS180) Stationary Concrete Batching Plant — 180 m³/h
CBP180S (HZS180) Stationary Concrete Batching Plant — 180 m³/h

CBP180S (HZS180) Stationary Concrete Batching Plant — 180 m³/h

The CBP180S is the large stationary concrete batching plant in the TRUEMAX range, producing ready-mix concrete at 180 m³/h on the same 60-second cycle as the smaller plants. What gets it there is a noticeably bigger mixer: a JS3000 twin-shaft with 4,500 L dry-fill capacity — three times the JS1000 on the entry plant, and half again the JS2000 on the mid-size — driven by 2 × 55 kW motors. The four-bin aggregate batcher and four-aggregate inventory carry over from the mid-size plant, so the increase comes from batch volume rather than from a wider materials mix; the weighing system in turn steps up its ranges to keep ±1% / ±2% accuracy on the larger loads.

That larger-batch, higher-throughput profile makes the CBP180S the model commercial RMC operators reach for at peak demand, and the natural pick for major infrastructure where the pour rate runs well above 120 m³/h. Total installed power for the main plant rises to 170 kW to drive the bigger mixer, larger weighers and proportionally sized conveyors. The plant is built and tested at the TRUEMAX factory in Haining to ISO 9001:2015 and CE standards, with the same choice of TRUEMAX or Italian Elettrondata (Betonwin) control system, mixer options from TRUEMAX, SICOMA or BHS, and a complete after-sales programme — three-minute response, 24-hour solutions and remote intelligent service — within a line exported to over 120 countries.

1. 180 m³/h at the 60-second cycle — Large stationary output for projects whose hourly demand sits well above the mid-size band — sustained on the same one-batch-per-minute cycle as the smaller plants.

2. JS3000 large-batch twin-shaft mixer — A 4,500 L dry-fill mixer turning out roughly 3,000 L of compacted concrete per batch — 50% more per cycle than the JS2000 — driven by 2 × 55 kW. Larger batches mean the pump and truck-mixer chain downstream is fed in bigger, fewer drops, which suits continuous mass pours.

3. Uprated weighing ranges, same accuracy band — Aggregate, cement, water and additive ranges all step up to match the JS3000 batch — aggregate (2,500–7,500) kg, cement (600–1,800) kg, water (300–900) kg, two additive lines at (30–90) kg each — while staying within the ±1% / ±2% accuracy of the smaller plants. Bigger numbers, same precision.

4. Three-point pull-weighing on every channel — The same three-point pull-weighing structure with double-speed coarse and fine batching, automatic fall-distance compensation, valve-controlled cut-off and air-exchange compensation between powder weigher, mixer and storage hopper — scaled up to the larger weighers.

5. Anti-block batching and high-efficient conveying — Double-gate, double-speed aggregate batcher with anti-block discharge-gate structure; anti-return liquid batcher; top European-brand screw conveyors with gradient-pitch blades that never block; a simulated process that removes idle time for a tight cycle even at this throughput.

6. Intelligent control with two options — On-line synchronous batching display and editing; fully-automatic and manual modes that switch on the fly; reliable industrial-PC data storage; choose the TRUEMAX system or the Italian Elettrondata (Betonwin) Top European brand with top-tier European electrical components.

7. Sealed, low-dust large plant — Powders are handled in a sealed flow from loading through to discharge, with a fully-enclosed mixer and aggregate belt cutting dust and noise on site — important at the dust generation a 180 m³/h plant would otherwise produce. A closed environmental-protection design is available on the domestic HZS180 specification.

8. One-stop service for a large investment — Pre-sale tailored configuration, on-site installation, commissioning and operator training, three-minute service response and 24-hour solutions, plus a remote intelligent service and self-diagnosis system supporting a major plant through its working life.

Technial Parameters

ItemUnitCBP180S (HZS180)
Output
Theoretical Productivitym³/h180
Automatic Cycle Periods60
Mixing System
Mixer Model/JS3000 twin-shaft
Motor PowerkW2 × 55
Nominal Capacity of MixerL4500
Mixer Brand Options/TRUEMAX / SICOMA / BHS
Aggregate System
Max. Aggregate Size (Crushed Stone / Pebble)mm60 / 80
Aggregate Bin Capacity4 × 20
Number of Aggregate Types/4
Weighing Accuracy
Aggregatekg(2,500 ~ 7,500) ± 2%
Cementkg(600 ~ 1,800) ± 1%
Waterkg(300 ~ 900) ± 1%
Additive (2 lines)kg2 × (30 ~ 90) ± 1%
Power
Total Power (excl. silo & screw conveyor)kW170
Control System/TRUEMAX / Elettrondata (Betonwin) Italy


Dimensions & Working Range

The CBP180S layout is similar in pattern to the smaller plants — JS3000 mixer at centre, four-bin aggregate batcher and belt on one side, cement silos and screw conveyors above the powder weigher — but scaled to the larger mixer, larger weighers and the additional power and structural loads they bring. The general arrangement is read against the foundation drawing, silo battery, truck-mixer loading geometry and any cement-tanker access required at this throughput; clear sight lines from the control room remain a priority.

Applications

The CBP180S serves projects whose pour rate consistently calls for 180 m³/h — the large stationary plant in the range.

Peak commercial RMC supply

For commercial ready-mix operators serving busy markets — or running multiple sites from one station — 180 m³/h covers peak demand without forcing customers to queue or stretching the smaller mid-size plant beyond its comfort zone.


Major highway and rail projects

Highway and railway construction with high sustained concrete demand fit the CBP180S — its larger 4,500 L mixer and uprated weighing handle pavement, structural and tunnel mixes at the rate these projects require.


Large infrastructure: dams, ports, airports

Dams, ports, airport runways and similar mass-concrete works rely on continuous, high-volume supply; the large-batch JS3000 and tight 60-second cycle deliver concrete consistently across the working day.


High-rise and large-building developments

On busy high-rise and large-development sites where multiple pumping lines and placing booms operate at once, a 180 m³/h source keeps every line fed, making the CBP180S the natural batching plant behind a major superstructure pour.


FAQs

CBP180S or CBP120S — which stationary plant is the right size?

Hourly demand decides it. The CBP180S produces 180 m³/h from a 4,500 L JS3000 mixer at 2 × 55 kW; the CBP120S produces 120 m³/h from a 3,000 L JS2000 at 2 × 37 kW. Both use four 20 m³ aggregate bins and four aggregate types, so the difference is batch size and throughput rather than mix variety. Pick the CBP180S when sustained demand exceeds what 120 m³/h comfortably covers; pick the CBP120S when it does not.

What does the larger JS3000 mixer change in practice?

Bigger drops, fewer cycles. The JS3000 turns out roughly 3,000 L (about 7.2 tonnes) of compacted concrete per batch — half again the JS2000's batch and three times the JS1000's. For the chain downstream, that means truck mixers fill in fewer cycles, pumping lines see fuller, more continuous supply, and the plant's mechanical wear per cubic metre produced is lower.

Why are the weighing ranges higher than on the smaller plants?

Because the batches are bigger. Cement on the CBP180S is weighed in (600–1,800) kg, water in (300–900) kg, additives in (30–90) kg each — all increased from the CBP120S in proportion to the larger mixer load. The accuracy band, however, stays the same: ±1% on cement, water and additive, ±2% on aggregate, held by the same three-point pull-weighing principle scaled up.

Does the larger plant change how aggregate is handled?

Not at the bin level. The CBP180S uses the same four 20 m³ aggregate bins and supports the same four aggregate types as the CBP120S — the larger output comes from bigger batches drawn from the same inventory, not from a wider materials mix. Sites with very large daily throughputs may add upstream stockpile capacity to feed the bins.

How much total power should I plan for?

Total power for the main plant is 170 kW, excluding cement silos and screw conveyors which are configured to your project. That covers the JS3000 mixer drive, the aggregate batcher and belt, the weighing system, and the plant electrics. Silo and screw power is added to that based on how many silos and feeders the project needs.

Is the plant suitable for high-grade structural and infrastructure concrete?

Yes. The ±1% cement, water and additive accuracy, two parallel additive lines for multi-admixture mixes, twin-shaft compulsory mixing for even results, and uprated weighing on the JS3000 batch together support high-grade structural, bridge and infrastructure mixes at the 180 m³/h scale.

What is included, and what after-sales support is provided?

Standard supply is the main plant: JS3000 mixer, four-bin aggregate batcher and belt conveyor, weighing system across all four material streams, control room and switchgear. Cement silos, screw conveyors, foundation design, installation, commissioning and operator training are configured and quoted to your project. After-sales support runs from a three-minute service response and 24-hour solutions to a remote intelligent service and self-diagnosis system.

Where the CBP180S sits in the stationary range

The TRUEMAX stationary line steps from the entry CBP60S at 60 m³/h, through the CBP120S at 120, to this CBP180S at 180, and on to the CBP240S at 240. Across that ladder the mixer grows — JS1000, JS2000, JS3000, JS4000 — and the weighing and conveying scale with it; the aggregate inventory widens from three bins to four between the small and mid plants and then stays at four for the large and largest. The CBP180S is the large model: the right pick when 120 m³/h falls short of sustained demand but the project does not need the very largest plant in the range.

Large-batch output and the rest of the concrete chain

A 180 m³/h plant changes how the concrete chain works downstream. With each batch close to 3,000 L of compacted concrete, truck mixers (usually 9–12 m³) fill from two to four batches rather than from many small ones, queueing time is reduced, and the pumping line sees steadier supply. On site a stationary concrete pump or a truck-mounted line pump pushes concrete up a riser, and a placing boom distributes it across the floor — at 180 m³/h a single plant can feed multiple booms running in parallel on a major superstructure or infrastructure pour.

Choosing the type at large capacity

At the 180–240 m³/h range, the type choice is mainly between stationary and modular. A stationary plant like the CBP180S is the right pick when concrete is produced at one site for the long term — a city RMC station, a multi-year highway or rail project, a large port or airport build. A modular container-design plant such as the CBP180C or CBP240C suits projects that need a plant of similar output erected fast and dismantled afterwards. Mobile plants in the TRUEMAX range top out at 100 m³/h, so the CBP180S is the smallest stationary that comfortably handles sustained large-project demand.

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