Home > CBP240S (HZS240) Stationary Concrete Batching Plant — 240 m³/h (Largest Stationary)

CBP240S (HZS240) Stationary Concrete Batching Plant — 240 m³/h (Largest Stationary)

The CBP240S is the flagship stationary concrete batching plant in the TRUEMAX range — the largest fixed plant the company builds, producing ready-mix concrete at 240 m³/h on the same 60-second automatic cycle as the smaller plants. Two things set it apart from the 180 m³/h CBP180S below it. First, the mixer steps up to a JS4000 twin-shaft with 6,000 L dry-fill capacity, driven by 2 × 75 kW motors — one third more concrete per batch than the JS3000, and four times the JS1000 on the entry plant. Second, the aggregate system widens for the first time in the stationary range: five 40 m³ bins handling five aggregate types, against the 4 × 20 m³ / four-type batcher carried by the CBP120S and CBP180S.

That combination — biggest batch, widest aggregate inventory — makes the CBP240S the plant for mega-projects: dams, ports, airports, nuclear and major rail works, and the largest commercial ready-mix operations serving multiple markets from one station. Total installed power for the main plant rises to 250 kW to drive the larger mixer, weighers and conveyors, and the foundation, electrical supply and supporting fleet are sized accordingly. The plant is built and tested at the TRUEMAX factory in Haining to ISO 9001:2015 and CE standards, with the same choice of TRUEMAX or Italian Elettrondata (Betonwin) control system, mixer options from TRUEMAX, SICOMA or BHS, and a complete after-sales programme — three-minute response, 24-hour solutions and remote intelligent service — within a line exported to over 120 countries.

1. Flagship 240 m³/h output — TRUEMAX's largest stationary plant — the top output the fixed range delivers on the same 60-second cycle as every plant below it, for projects whose demand exceeds what 180 m³/h can sustain.

2. JS4000 6,000 L twin-shaft mixer — The largest mixer in the stationary line, with 2 × 75 kW drive turning out roughly 4,000 L of compacted concrete per batch — one third more per cycle than the JS3000 on the CBP180S, with the same high-wear blades, reliable shaft-end sealing and lubrication. SICOMA and BHS twin-shaft mixers are available as alternatives at this size.

3. Five aggregate types, five 40 m³ bins — The only stationary plant in the range with five aggregate types — 5 × 40 m³ bins instead of 4 × 20 m³. That extra type and the doubled per-bin capacity carry the more complex aggregate gradations used in high-performance concrete and the larger material reserves a mega-project needs between deliveries.

4. Weighing ranges scaled to the JS4000 — Aggregate (3,333–10,000) kg, cement (800–2,400) kg, water (400–1,200) kg, two additive lines at (40–120) kg each — every range stepped up to match the 6,000 L batch, while the accuracy band stays at ±1% on cement, water and additive and ±2% on aggregate.

5. Three-point pull-weighing at flagship scale — The same three-point pull-weighing structure, double-speed coarse and fine batching, automatic fall-distance compensation and air-exchange compensation between the powder weigher, mixer and storage hopper — scaled up to the larger flagship weighers without changing the precision.

6. Anti-block batching and high-efficient conveying — Double-gate, double-speed aggregate batcher with anti-block discharge-gate structure; anti-return liquid batcher; top European-brand screw conveyors with gradient-pitch blades that never block; a simulated process that keeps the cycle tight even at this throughput.

7. Intelligent control with two options — On-line synchronous display and editing of the batching process; fully-automatic and manual modes; industrial-PC data storage; choose the TRUEMAX system or the Italian Elettrondata (Betonwin) control with top European electrical components — a mature setup proven on plants of this scale.

8. Sealed, low-dust mega-plant + one-stop service — Fully sealed handling of all powders from loading to discharge, fully enclosed mixer and aggregate belt cutting dust and noise even at flagship throughput; a closed environmental-protection design is available on the domestic HZS240 specification. Pre-sale tailored configuration, on-site commissioning and operator training, three-minute response, 24-hour solutions, and a remote intelligent service supporting the plant through a multi-year project.

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Technial Parameters

Item	Unit	CBP240S (HZS240)
Output
Theoretical Productivity	m³/h	240
Automatic Cycle Period	s	60
Mixing System
Mixer Model	/	JS4000 twin-shaft
Motor Power	kW	2 × 75
Nominal Capacity of Mixer	L	6000
Mixer Brand Options	/	TRUEMAX / SICOMA / BHS
Aggregate System
Max. Aggregate Size (Crushed Stone / Pebble)	mm	60 / 80
Aggregate Bin Capacity	m³	5 × 40
Number of Aggregate Types	/	5
Weighing Accuracy
Aggregate	kg	(3,333 ~ 10,000) ± 2%
Cement	kg	(800 ~ 2,400) ± 1%
Water	kg	(400 ~ 1,200) ± 1%
Additive (2 lines)	kg	2 × (40 ~ 120) ± 1%
Power
Total Power (excl. silo & screw conveyor)	kW	250
Control System	/	TRUEMAX / Elettrondata (Betonwin) Italy

Dimensions & Working Range

The CBP240S layout follows the same pattern as the smaller stationary plants but scaled to the JS4000 mixer and the five-bin 40 m³ aggregate batcher. Foundation loads, electrical supply, the cement-silo battery and the truck-mixer flow plan all step up at this scale, and the layout is normally engineered around the rate at which truck mixers can cycle in and out. Read the general arrangement together with the foundation drawing, silo layout, vehicle routing and the loading geometry to confirm the plant fits the site.

Applications

The CBP240S serves the largest stationary projects — its 240 m³/h, 6,000 L batch and five-aggregate inventory are matched to mega-projects and the busiest commercial RMC operations.

Major dam, hydropower and reservoir construction

Dam, hydropower and reservoir works draw enormous, continuous mass-concrete demand and often need wider aggregate gradations than smaller projects — territory the CBP240S is built for, with the JS4000 batch and five aggregate types supporting both the volume and the mix complexity.

Ports, airports and high-speed rail

Port quays, airport runways and high-speed rail works sustain very high pour rates for months at a time. A 240 m³/h source keeps a fleet of truck mixers and multiple pumping lines occupied continuously, with the precision required for runway, viaduct and structural mixes.

Nuclear and large industrial structures

Mass-concrete and high-performance mixes on nuclear, petrochemical and large industrial structures rely on tight accuracy and the wider aggregate range the five-bin batcher gives — the CBP240S holds ±1% / ±2% at flagship throughput.

Largest commercial RMC stations

Major commercial ready-mix operators serving multiple markets from a single station use the CBP240S as the centrepiece of their operation, with output and mix variety enough to keep customer queues short during peak demand.

FAQs

CBP240S or CBP180S — which large stationary plant should I choose?

Two real upgrades separate them. The CBP240S produces 240 m³/h from a 6,000 L JS4000 mixer at 2 × 75 kW — versus 180 m³/h from a 4,500 L JS3000 at 2 × 55 kW on the CBP180S. More important for mix flexibility, the CBP240S uses a 5-bin / 5-aggregate batcher (5 × 40 m³) where the CBP180S uses 4 × 20 m³ / four types. Choose the CBP240S when sustained demand exceeds 180 m³/h or when the mix programme genuinely needs a fifth aggregate type; choose the CBP180S when 180 m³/h and four aggregates fit the project.

Why does the CBP240S have five aggregate bins, when every other stationary plant has three or four?

To carry one more aggregate type for the high-performance and mass-concrete mixes that flagship projects use. The CBP60S has three bins, the CBP120S and CBP180S step up to four; the CBP240S is the only stationary model that adds the fifth bin — often used for an additional fine fraction, a special aggregate, or a separate gradation that a complex dam, runway or structural concrete demands. The per-bin capacity also doubles to 40 m³, so the plant carries larger reserves between aggregate deliveries.

How much does a JS4000 batch produce, and why does that matter at this scale?

Roughly 4,000 L of compacted concrete per batch — about 9.6 tonnes — a third more than the JS3000 on the CBP180S and four times the JS1000 on the entry plant. At 240 m³/h that means a truck mixer of 9–12 m³ fills in two or three batches rather than many small ones, and pumping lines downstream see fuller, more continuous supply. Mechanical wear per cubic metre produced is correspondingly lower, which matters across a multi-year mega-project.

What total power and infrastructure should we plan for?

Total power for the main plant is 250 kW, excluding cement silos and screw conveyors which are configured to your project. With silos, multiple screws, lighting, the control room and ancillaries, the full plant electrical load is higher — confirm the site's medium-voltage supply and transformer sizing during planning. The foundation, truck-mixer access, cement-tanker access and aggregate stockpile area are also planned around the larger footprint.

Does the larger plant keep the same batching accuracy?

Yes. The CBP240S holds ±1% on cement, water and additive and ±2% on aggregate — the same band as the entry CBP60S — using the same three-point pull-weighing principle, double-speed coarse and fine batching with auto fall-distance compensation, and air-exchange compensation between powder weigher, mixer and storage hopper. The weighing ranges step up to match the JS4000 batch; the accuracy stays put.

How is the CBP240S different from the modular CBP240C at the same output?

Same 240 m³/h output; different installation. The CBP240S is a stationary plant — set on a foundation at one site for the long term, the right pick for multi-year mega-projects and permanent RMC stations. The CBP240C is a modular container-design plant that erects fast on a container-frame structure and can be dismantled when the project ends. Pick the stationary CBP240S for long-term, fixed operation; pick the modular CBP240C when speed of erection and the ability to dismantle and ship afterwards matter.

What is supplied, and what after-sales support comes with a flagship plant?

Standard supply is the main plant: JS4000 mixer, 5-bin aggregate batcher with belt conveyor, weighing system across all four material streams, control room and switchgear. Cement silos (sized to your project), screw conveyors, foundation design, installation, commissioning and operator training are configured and quoted separately. At this scale, TRUEMAX deploys an experienced commissioning team; after-sales runs a three-minute service response, 24-hour solutions, and a remote intelligent service with self-diagnosis supporting the plant through its working life.

The top of the TRUEMAX stationary range

The TRUEMAX stationary line climbs from the entry CBP60S at 60 m³/h, through the CBP120S at 120 and the CBP180S at 180, to this flagship CBP240S at 240. Two things scale across that ladder — the mixer (JS1000 → JS2000 → JS3000 → JS4000), and the weighing ranges. Aggregate inventory widens once between the small and mid plants (three to four bins) and once more at the flagship (four to five bins). The CBP240S is the model TRUEMAX builds when a project needs the maximum stationary output and the widest aggregate programme together.

Flagship batching and the rest of the concrete chain

At 240 m³/h the chain downstream has to keep pace. Truck mixers cycle through quickly, pumping lines run continuously, and on a typical big-site setup two or three stationary or truck-mounted pumps feed multiple placing booms across the structure. The JS4000's large batch means each fill is fuller and the supply is steadier, which is what lets mass pours — a dam lift, a runway slab, a deep mat foundation — run uninterrupted. The CBP240S is the source that makes those continuous pours practical.

Stationary, modular or beyond — picking the type at flagship scale

At the 240 m³/h level the choice is between stationary and modular — TRUEMAX mobile plants top out at 100 m³/h, so they are not in the picture at this scale. The stationary CBP240S is the right pick for permanent fixed operations: city-scale RMC stations and multi-year mega-projects where the plant stays put. The modular CBP240C delivers the same 240 m³/h output on a container-frame structure built for fast erection and later dismantling — better matched to time-limited project plants. Both serve the same demand band; the type is chosen on how long the plant remains in one place.